Mashiinka caadiga ah ee kulaylka ee gears baabuurta, marawaxadaha alwaaxyada, daawaynta kulaylka caadiga
sharaxaada alaabta
Mashiinka caadiga ah ee Hongye induction wuxuu bixiyaa xalal daawaynta kulaylka sare leh oo loogu talagalay qaybaha baabuurta iyo hawada sare. Tiknoolajiyadeeda kuleyliyaha korantada waxay awood u siineysaa tafatirka saxda ah (850-950 ° C) qaboojinta hawada la kontaroolay, hagaajinta qaab dhismeedka hadhuudhka ee qaybaha muhiimka ah sida 20CrMnTi auto gears, Inconel 718 marawaxadaha turbine, iyo QT800-2 crankshafts. Nidaamku wuxuu hubinayaa ± 5°C isku mid ahaanshaha heerkulka iyo heerarka qaboojinta la hagaajin karo (3-15°C/s), taasoo keenaysa adkeysi joogto ah (160-220HB) iyadoo la yareynayo qallooca kuleyl. Iyada oo la xakameynayo habka otomaatiga ah iyo hufnaanta tamarta 30% ee foornooyinka dhaqanka, waxay buuxisaa shuruudaha wax soo saarka mugga sare ee guryaha macdan sare iyo xasilloonida cabbirka.
Baaxadda codsiga
Mashiinka induction induction wershadaha waxaa si gaar ah loogu farsameeyay codsiyada daaweynta kulaylka muhiimka ah ee qaybaha baabuurta iyo hawada hawada. Baaxadda arjigeeda aasaasiga ah waxay dabooshaa saxnaanta saxda ah ee qaybaha waxqabadka sare leh oo ay ku jiraan 20CrMnTi auto gears (dejinta cabbirka nidaamyada gudbinta), Inconel 718 marawaxadaha marawaxadaha (si kor loogu qaado caabbinta gurguurta ee 650°C+ heerkulka hawlgalka), iyo QT800-2 crankshafts (kor u qaadida daalka matoorka dabka). Tignoolajiyada kuleyliyaha korantada ee nidaamku waxa ay hubisaa in la isbarbardhigo (850-950°C) oo leh heerar qaboojineed oo la xakameeyey (3-15°C/s), si wax ku ool ah loo sifeeyo qaababka hadhuudhka iyada oo la ilaalinayo joogtaynta heerkulka ± 5°C. Waxay u adeegtaa sidii hore-u-daweyn lama huraan u ah geeddi-socodyada soo socda sida carburizing ama deminta, gaar ahaan wax-soo-saarka ballaaran ee qaybaha wadista taranka, qaybaha mishiinka jet-ka, iyo shirar koronto-culus oo mas'uul ka ah halkaas oo isku-dhafka qaab-dhismeedka yar-yar iyo 160-220HB engegnaanta ay yihiin qeexitaanno qasab ah.
Habaynta iyo Waxqabadka
Mashiinka caadiga ah ee Hongye induction wuxuu leeyahay nashqad qaabaysan oo leh koronto joogto ah oo aad u sareysa (50-500kHz), gariiradaha induction saxda ah (loo habeyn karo qaybta joomatari), iyo nidaamka gudbinta tooska ah waa doorasho habayn joogto ah. Kulul isku dhafan ogaan oo soo bandhigiyo pyrometers waxay awood u siinayaan la socodka heerkulka wakhtiga dhabta ah, halka PLC ay maamusho nozzles hawo qaboojinta si firfircoon u hagaajiyo heerarka qaboojinta (3-15°C/s). Nidaamku wuxuu taageeraa wax-soo-saarka dufcaddii ama khadka tooska ah ee leh 6-dhidib robot-qaade ikhtiyaari ah.
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Bixinta ± 5 ° C lebiska heerkulka, mashiinku wuxuu ku guulaysta tafatirka buuxda (850-950 ° C) 60-180 ilbiriqsi gudahood, sifeynta qaababka hadhuudhka ilaa heerarka ASTM 5-7. Adag-ka-soo-noolaynta ka dib waxay u dhaxaysaa 160-220HB (gears auto) ilaa 280-320HB (mashiinnada marawaxadaha), oo leh
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Naqshadeynta hawlgalka 24/7, nidaamku wuxuu ilaaliyaa 98% wakhtiga saxda ah ee qaybaha biyaha qaboojiyey ee lagu qiimeeyay 50,000+ wareegyada. Baadhitaannada casriga ah waxay saadaaliyaan cimriga gariiradda (8,000-10,000 saacadood) iyo soosaarka korontadu si otomaatig ah U hoggaansanaanta heerarka AMS2750E iyo IATF16949 ee codsiyada hawada/ baabuurta.
Tilmaamaha farsamada
Parameter | Faahfaahin | Xusuusin |
Habka Kululaynta | Electromagnetic induction (50-500kHz) | Naqshad gariirad la beddeli karo |
Heerkulka Heerkulka | 850-950°C (oggolaanshaha) | ±5°C isku mid ahaanshaha |
Xakamaynta heerka qaboojinta | 3-15°C/s (maqaarka hawada la hagaajin karo) | Sifeynta hadhuudhka |
Waafaqsanaanta Shayga | 20CrMnTi gawaarida gawaarida, Inconel 718 garbaha, QT800-2 | Aerospace/baabuur diiradda la saaray |
Wax-soo-saarka adkaanta | 160-220HB (gears), 280-320HB (blaab) | Caadi ka dib |
Dulqaadka Qallooca | Cadaadiska kulaylka oo la yareeyay | |
Waxtarka Tamarta | 300-400kWh/ton (30% kaydinta marka loo eego foornooyinka caadiga ah) | Hawlgalka saaxiibtinimo ee deegaanka |
Heerka Automation-ka | PLC-ku-xakamaynta oo leh 6-dhidib robot-loader doorasho | Wax soo saarka mugga sare |
Heerarka U Hogaansanaanta | AMS2750E (aerospace), IATF16949 (baabuur) | Shahaadooyinka warshadaha |
Xaaladaha codsiga:





