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Mashiinka deminta kicinta ee qalabka, dawaynta xidhashada qaybaha iska caabbinta si loo helo oog adag oo leh xudun adag
sharaxaada alaabta
Ku qalabaysan kontoroolka heerkulka sare (± 5°C saxnaanta) iyo nidaamyada deminta otomaatiga ah, waxay hubisaa qoto-dheeraanta adag ee joogtada ah (0.5-5mm la hagaajin karo) ee noocyada kala duwan ee birta. Ku habboon codsiyada baabuurta, hawada hawada, iyo mishiinada culus, mishiinkani waxa uu wanaajiyaa cimriga qaybaha iyo adkaysiga daalka iyada oo la yareynayo qallooca iyo oksaydhka.
Xalka wax ku oolka leh ee wax soo saarka ballaaran ee qaybaha adag ee waxqabadka sarreeya.
Baaxadda codsiga
Mashiinkan daminta induction waxaa si gaar ah loogu talagalay daawaynta kulaylka ee geerka, xajka, iyo qaybaha kale ee u adkaysta xidhashada. Waxay keentaa adkaynta dusha sare ee saxda ah si loo gaadho lakabka sare ee adag, xidhashada u adkaysta iyadoo la ilaalinayo xudunta adag, ductile.
Ku habboon gudbinta baabuurta, mashiinnada warshadaha, iyo qalabka culus, nidaamku wuxuu kor u qaadaa adkaysiga qayb ahaan iyo caabbinta daalka. Iyada oo leh awood la hagaajin karo (15-200kW) iyo soo noqnoqoshada (1-30kHz), waxay dejisaa cabbirro iyo qalabyo kala duwan, hubinta qoto-dheeraanta adag ee joogtada ah (0.5-5mm). Codsiyada waxaa ka mid ah adkaynta iliga qalabka, daminta jinsiyada, iyo daaweynta dusha sare ee shafka, hagaajinta waxqabadka jawiga walaaca sareeyo.
Mashiinku wuxuu taageeraa wax soo saarka otomaatiga ah ee is dhexgalka PLC si loo helo natiijooyin la soo celin karo.
(Fiiro gaar ah: Waxaa lagu beddeli karaa geometry-ga qayb gaar ah iyo shuruudaha adkaynta.)
Habaynta iyo Waxqabadka
Mashiinka Quenching Induction - Habaynta & Waxqabadka
Habaynta:
Nidaamka Korontada: 380V, 3-waji, 50/60Hz wax gelin ah oo leh tignoolajiyada inverter-ka IGBT (15-200kW awoodda la hagaajin karo).
Inta jeer ee soo noqnoqda: 1-30kHz (si toos ah u hagaajin qoto dheer oo adag).
Gariiradda Quenching: Naqshado soo saare naxaas ah oo la cusboonaysiin karo oo loogu talagalay gears, biraha, iyo joomatariyada adag.
Nidaamka qaboojinta: Qaboojinta biyaha cadaadiska sare leh (≥25L/min) ee hawlgal joogto ah.
Nidaamka Xakamaynta: Taabashada HMI oo leh is dhexgalka PLC (RS485/Modbus) ee xakamaynta habka otomaatiga ah.
Waxqabadka:
Qoto dheer ee adkaanta: 0.5-5mm (la hagaajin karo qallafsanaanta kiis ama iyada oo la sii adkeynayo).
Heerkulka Heerkulka: 800-1200°C (PID-ku-ku-kuleylinta labbiska ah).
Xawaaraha: Kuleyl degdeg ah (5-30 seken qaybtii) oo leh ku celin sax ah (± 5°C).
Waafaqsanaanta Shayga: Birta Kaarboon, birta daawaha, iyo birta qalabka (tusaale, AISI 1045, 4140, 52100).
Joogteynta: 100% wareegga waajibaadka oo leh ilaalinta koror-dhaafka/korka-dhaafka ah.
Codsiyada: Ilkaha gear, jinsiyadaha sidda, ulaha, iyo qaybaha xidhashada u adkaysta ee u baahan qallafsanaanta dusha sare (HRC 50-65) oo leh xudun adag.
(Fiiro gaar ah: Waxaa lagu beddeli karaa cabbirada qayb gaar ah iyo muuqaalada adkaynaya.)
Tilmaamaha farsamada
Tilmaamaha Farsamada ee Mashiinka Demaynta Induction for Gears & Bearings:
1.Power Supply: 380V ± 10%, 3-phase, 50/60Hz oo leh IGBT technology inverter (wax soo saarka hagaajin karo 15-200kW).
2. Inta jeer ee soo noqnoqda: 1-30kHz (si toos ah u hagaajinta kontoroolka qoto dheer ee kiiska saxda ah ee 0.5-5mm).
3. Xawaaraha Deminta: Kuleyl degdeg ah 5-30 ilbiriqsi qayb kasta oo leh lebbiska heerkulka (± 5°C).
4. Heerkulka Heerkulka:800-1200C
5.Nidaamka qaboojinta: Qaboojinta biyaha cadaadiska sare leh (≥25L / min @ 0.3MPa) ee hawlgalka joogtada ah.
6.Coil Design: Inductors naxaas ah oo-rogmado badan leh oo la beddeli karo oo loogu talagalay gears, bearings, iyo joometries adag.
7.Control System: 10" taabashada HMI oo leh PLC interface (RS485/Modbus) ee xakamaynta habka iswada.
8.Safety & Compliance: ISO waxa uu ku shahaadeeyay socodka xad dhaafka ah, korantada xad dhaafka ah, iyo ilaalinta kulaylka.
Fiiro gaar ah: Waxay taageertaa birta kaarboon/daawaha (AISI 1045, 4140, 52100) ee codsiyada xidhashada u adkaysta.
Qaybaha ugu muhiimsan:
