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Kuleyliyaha wax-soo-saarka warshadaha ee birta birta kuleyliyaha, mashiinka samaynta kulul ee ushii
sharaxaada alaabta
1. Shaqada muhiimka ah
Kuleylinta Waxtarka Sare: Si degdeg ah u kululeeya birta birta ah (ø20-200mm) iyo ulo ilaa 1200°C ilbidhiqsiyo gudahood si ay u abuurmaan/kulul u sameystaan.
Xakamaynta heerkulka saxda ah: Labbiska PID lagu habeeyey ±10°C, ku haboon adkaynta birta kaarboon/daawaha iyo adkaynta
2. Tilmaamaha Muhiimka ah
Qiyaasta Awoodda: 160-200kW (380V/50-60Hz), loogu talagalay 24/7 hawlgal joogto ah.
Hagaajinta soo noqnoqda: Dual-mode 1-30kHz si qoto dheer oo la geliyo ulaha dhuuban ama biishadaha qaro weyn.
Nidaamka qaboojinta: Qaboojinta biyaha wareegga xiran (≥25L/min) oo leh ilaalin kulayl badan.
3. Codsiyada Warshadaha
Samaynta Kulul: Horay u kululeeyay baararka birta ah ee loogu talagalay been-abuurka xanaaqa, ka saarista, iyo mashiinka CNC.
Gawaarida/Mashiinada: Geedi socodka axles, bolts, iyo qaybaha haydarooliga oo leh CE/ISO-xaqiijiyay badbaado.
4. Habaynta & Isticmaalka Caadiga ah
Naqshadaynta Modular: Cabbirrada gariiradda gaarka ah ee cabbirrada shaqada ee kala duwan.
Baaxadda codsiga
Kiisaska Isticmaalka Caadiga ah: Warshadaha biraha ka shaqeeya, dhirta been abuurka ah, iyo alaab-qeybiyeyaasha qaybta baabuurta
1. Kuleyliyaha ka hor birta birta
Diyaarinta Been Abuurka: Si degdeg ah u kululeeya birta birta ah (ø20-200mm) ilaa 800-1200 ° C ee hababka xiga ee been-abuurka ama saarista
Kululaynta Labbiska: Waxay xaqiijisaa joogtaynta heerkulka (± 10°C) ee birta kaarboon/daawaha, yaraynta walbahaarka gudaha.
2. Sameynta Usha Kulul & Been Abuurka xanaaqsan
Been abuurista xanaaqa: Si sax ah u kululeeya usha darafyada ee madaxa flange/bolt ee ka samaysan qaybaha baabuurta iyo mashiinada.
Nidaaminta Joogtada ah: Waxay taageertaa hawlgalka 24/7 ee wax soo saarka mugga sare ee ulaha haydarooliga iyo ulaha.
3. Gear & Samaynta Silsiladda
Gear Blank Kuleyl: Kuleyliya meelaha bannaan heerkul-kuleylka ugu wanaagsan (1000-1150°C) si loogu shaabadeeyo saxda ah.
Hardening Sprocket: Adkeynta induction gudaha ee ilko silsilad wheel si kor loogu qaado caabbinta xirashada.
4. Dayactirka & Dayactirka Warshadaha
Isku-xidhka Birta: Kuleyliya baararka/biraha birta ah ee alxanka ama naxaasta ee dhuumaha iyo codsiyada dhismaha.
Caawinta walbahaarka: Daawaynta kulaylka ka dib si loo baabi'iyo culaysyada hadhay ee qaybaha muhiimka ah.
Warshadaha caadiga ah:
• Gawaadhida (xabo, gears)
• Macdanta (silsiladda wareejinta, qaybaha burburiyaha)
• Mashiinada culus (Ulaha Haydarooliga, biraha).
Fiiro gaar ah: Awood la beddeli karo (15-200kW) iyo naqshadaha gariiradda ee cabbirrada shaqada ee kala duwan
Habaynta iyo Waxqabadka
1. Qaabaynta Muhiimka ah
Nidaamka Korontada:
Input: 380V± 10%/50-60Hz, 3-waji, la jaan qaadi kara shabkadaha warshadaha.
Awoodda la qiimeeyay: 160-200kW (lagu hagaajin karo cabbirrada billet/ul)
Soo noqnoqda: Dual-mode 1-30kHz (oto-u-habaynta qoto-dheeraanta dhexgalka).
Gariiradaha kululaynta:
Gariiradaha naxaasta ah ee-rogmado badan leh (ID 50-600mm), biyo-qaboojiyey 24/7 hawlgalka.
Naqshad isbeddel degdeg ah oo loogu talagalay farsamaynta billet/ul dabacsan.
Nidaamka qaboojinta:
Qaboojinta wareegga-xiran (≥25L/daqiiqo @ 0.3MPa) oo leh ilaalin kulayl badan.
2. Qiyaasaha Waxqabadka
Heerkulka Heerkulka: 800-1250°C
Xawaaraha kuleylka:
Biilasha (ø100mm): 15-30 ilbiriqsi ilaa 1100°C.
Ulaha (ø50mm): 5-10 ilbiriqsi ee dhamaadka xanaaqa been abuurka.
Hufnaanta: ≥90% beddelka tamarta (teknoolojiyadda beddelka ku salaysan IGBT).
Wareegtada Waajibka: 100% hawlgal joogto ah.
3. Automation & Control
Interface HMI: 10" shaashad taabashada leh oo leh barnaamijyo horay loo dejiyay oo loogu talagalay gears/chainwheels.
Is-dhexgalka: RS485/Modbus TCP ee PLC/la shaqaynta cududda robotiga.
Badbaadada: CE-waxaa lagu cadeyay joogsi degdeg ah iyo ilaalin xad dhaaf ah.
4. Waafaqsanaanta agabka
Noocyada birta: birta kaarboon (C45), birta daawaha (42CrMo), birta aan fiicnayn.
Tilmaamaha farsamada
Kuleyliyaha Soogelinta Warshadaha ee Kuleyliyaha Bar Billet & Samaynta Usha Kulul - Tilmaamaha Farsamada
1. Qalabka Korontada & Korontada
Voltage Input: 380V± 10%, 3-waji, 50/60Hz
Awood la qiimeeyay: 15-200kW (lagu hagaajin karo cabbirrada billet ee kala duwan)
Inta jeer ee soo noqnoqda: 1-30kHz
Hufnaanta Awoodda: ≥90% (teknoolojiyadda beddelka ku salaysan IGBT)
2. Kululaynta Waxqabadka
Heerkulka Heerkulka: 800-1250°C
Xawaaraha kululaynta:
Billadaha (ø100mm): 15-30 sekan ilaa 1100°C
Ulaha (ø50mm): 5-10 ilbiriqsi ee dhamaadka xanaaqa been-abuurka
Cabbirka ugu badan ee Workpiece:
Dhexroorka: 20-600mm (nashqada gariiradda gaarka ah)
Dhererka: Ilaa 6m (si joogto ah u habayn)
3. Qaboojinta & Waarta
Nidaamka qaboojinta: Qaboojinta biyaha wareegga-xiran (≥25L/daqiiqo @ 0.3MPa)
Wareegtada Waajibka: 100% hawlgal joogto ah
Ilaalinta: Badbaadinta hadda/kulka xad-dhaafka ah ee ilaalinta
4. Farsamada & U Hogaansanaanta
Qalabka gariiradda: Naxaas nadiif ah oo sarreeya, biyo qaboojiye
Shahaadooyinka: CE, ISO, RoHS waafaqsan
Miisaanka: 7.3kg ( moodooyinka la qaadi karo) ilaa 1200kg (nidaamyada warshadaha)
5. Automation & Control
Interface: 10" shaashad taabasho leh oo leh barnaamijyo horay loo diyaariyey
Is dhexgalka: RS485/Modbus TCP ee isku xirka PLC
Codsiyada: Kuleylinta hore ee been abuurka, adkaynta qalabka, usha samaynta
Xusuusin: Tilmaamuhu way kala duwan yihiin iyadoo lagu saleynayo shuruudaha la habeeyey ee cabbirrada billet/ul.
Qaybaha ugu muhiimsan:
